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PUF Panel Cabins

Overview
Polyurethane foam sandwiched between pre-coated steel skins delivers exceptional thermal performance for its weight. PUF panel cabins are the choice for temperature-controlled environments — from cold rooms to comfortable, energy-efficient workspaces.
Also known asPUF cabin · Insulated portable cabin · Sandwich panel cabin · PUF panel room · Prefab insulated room
Why it works
Built around how you’ll use it.
- 01
Superior insulation
High-density PUF core offers excellent thermal resistance, keeping interiors stable against outside temperature.
- 02
Energy efficient
Lower heat gain means smaller cooling loads and lower running costs over the life of the cabin.
- 03
Lightweight strength
Sandwich construction is rigid yet light — faster erection and easier transport.
- 04
Hygienic surfaces
Smooth pre-painted steel skins are easy to clean — suitable for food, pharma and cold storage.
Configurations
Sized to the brief.
Insulated office or security cabin
A PUF panel cabin with window, door, lighting and AC point — cool in summer and quick to install. Common as a guard room at gates or a small office on a factory floor.
Toilet and washroom cabins
PUF panel toilet blocks with WC, urinal and wash-basin units, internal plumbing and exhaust, ready to connect to the site's water supply and drainage or a septic tank.
Cold rooms and temperature-controlled stores
Thicker PUF panels with sealed joints, insulated floor and cold-room door, sized around the refrigeration system you specify for food, pharma or agricultural storage.
Labour accommodation and multi-room blocks
Rows of PUF panel rooms on a steel frame for bunk houses, rest rooms and canteens, where insulation makes a real difference to comfort through an Indian summer.
Panel thickness to suit the use
Typically 40–100 mm, chosen for the job: thinner panels for offices and guard rooms, thicker panels where interiors must hold low temperatures.
Ideal for
Where it belongs.
- Cold rooms
- Clean rooms
- Insulated offices
- Pharma & food storage



Who it's for
- Cold rooms & clean rooms — PUF-panel temperature-controlled spacesPUF-panel cold rooms and clean, controlled rooms for food, pharma and laboratories — insulated and easy to clean.
- Toilet & washroom cabins for sites, factories and eventsPortable toilet cabins and washroom blocks — clean, easy to maintain and ready to plumb in.
- Security & guard cabins for gates, check-posts and perimetersGuard rooms, watchman cabins and gate check-posts — secure, visible and comfortable through long shifts.
- Labour camps & bunk houses — safe, ventilated worker accommodationBunk houses, mess halls and toilet blocks for labour colonies — planned for ventilation, safety and relocation.
- Industrial plants — control rooms, operator cabins and plant buildingsControl rooms, operator cabins, E-Houses, plant offices and time offices for manufacturing and process plants.
Guides
Delivered from Umbergaon to
- Vapi & Valsad
- Surat & Hazira
- Bharuch, Ankleshwar & Dahej
- Vadodara
- Silvassa
- Daman
- Mumbai, Navi Mumbai & Thane
- Palghar, Boisar & Tarapur
- Pune & Chakan
- Lonavala & Khandala
- Ahmedabad & Sanand
- Gandhinagar & GIFT City
- Rajkot
- Jamnagar
- Bhavnagar & Alang
- Gandhidham, Kandla & Mundra
- Morbi
- Mehsana & Mandal–Becharaji
- Anand & Kheda
- Navsari
- Bhuj & Kutch
- Nagpur & Butibori
- Chhatrapati Sambhajinagar & Shendra–Bidkin
- Kolhapur
- Solapur
- Satara
- Amravati
- Nanded
- Jalgaon
- Panvel, Taloja & Raigad
- Ahilyanagar (Ahmednagar)
- Mahabaleshwar & Panchgani
- Delhi
- Gurugram & Manesar
- Faridabad
- Panipat
- Sonipat & Kundli
- Hisar
- Rewari, Dharuhera & Bawal
- Ambala
- Ludhiana
- Amritsar
- Jalandhar
- Mohali (SAS Nagar)
- Bathinda
- Rajpura
- Chandigarh
- Baddi, Barotiwala & Nalagarh
- Shimla
- Manali & Kullu
- Dharamshala
- Jammu & Kathua
- Srinagar
- Leh
- Dehradun
- Haridwar & Roorkee
- Rudrapur & Pantnagar
- Rishikesh
- Nainital & Bhimtal
- Indore & Pithampur
- Bhopal & Mandideep
- Jabalpur
- Gwalior & Malanpur
- Ujjain
- Dewas
- Singrauli
- Sagar
- Raipur
- Bhilai & Durg
- Korba
- Bilaspur
- Raigarh
- Jaipur
- Jodhpur
- Kota
- Bhiwadi & Neemrana
- Ajmer & Kishangarh
- Jaisalmer
- Bikaner
- Alwar
- Bengaluru
- Mysuru & Nanjangud
- Mangaluru & Udupi
- Hubballi & Dharwad
- Belagavi
- Ballari & Hosapete
- Kalaburagi
- Tumakuru & Vasanthanarasapura
- Kodagu (Coorg)
- Chikkamagaluru
- Shivamogga & Bhadravathi
- Kochi
- Thiruvananthapuram & Vizhinjam
- Kozhikode
- Thrissur & Koratty
- Kannur & Mattannur
- Munnar & Idukki
- Wayanad
- Chennai & Sriperumbudur
- Coimbatore
- Madurai
- Tiruchirappalli
- Hosur
- Thoothukudi
- Salem
- Tiruppur
- Vellore & Ranipet
- Ooty & the Nilgiris
- Visakhapatnam
- Vijayawada & Amaravati
- Tirupati & Sri City
- Nellore & Krishnapatnam
- Kakinada
- Anantapur
- Kurnool
- Hyderabad
- Warangal
- Karimnagar & Ramagundam
- Noida & Greater Noida
- Ghaziabad
- Lucknow
- Kanpur & Unnao
- Agra
- Varanasi
- Prayagraj & Naini
- Gorakhpur & GIDA
- Meerut
- Bareilly
- Jhansi
- Patna, Hajipur & Bihta
- Muzaffarpur & Motipur
- Gaya & Bodh Gaya
- Bhagalpur & Kahalgaon
- Begusarai & Barauni
- Ranchi
- Jamshedpur & Adityapur
- Dhanbad & Jharia
- Bokaro Steel City
- Kolkata & Howrah
- Durgapur & Panagarh
- Asansol & Raniganj
- Haldia
- Kharagpur & Medinipur
- Siliguri & the Dooars
- Darjeeling & Kurseong
- Bhubaneswar
- Cuttack & Choudwar
- Rourkela & Rajgangpur
- Paradip
- Jharsuguda & Sambalpur
- Angul & Talcher
- Kalinganagar (Jajpur)
- Puri & Konark
- Guwahati
- Dibrugarh & Tinsukia
- Silchar
- Jorhat
- Shillong
- Agartala
- Imphal
- Aizawl
- Dimapur & Kohima
- Itanagar
- Gangtok
- Kaziranga & Golaghat
FAQ
Questions, answered.
What is a PUF panel?
A PUF panel is a sandwich of rigid polyurethane foam bonded between two pre-coated steel sheets. The foam gives high thermal resistance for its thickness and the skins make the panel rigid, weatherproof and easy to clean.
Which panel thickness should we choose?
For offices, guard rooms and accommodation, thinner panels at the lower end of the 40–100 mm range are usual. Cold rooms need thicker panels chosen around the target temperature. We recommend a thickness once we know the use.
Do PUF cabins get hot in summer?
Much less than uninsulated steel or sheet cabins. The foam core slows heat gain through the walls and roof, which keeps interiors cooler and reduces air-conditioning load.
Can a PUF cabin be relocated?
Yes. Cabins built as complete units on a steel base can be lifted and moved; larger panel-built structures can be dismantled at the joints and re-erected.
Can you supply a PUF toilet cabin with plumbing?
Yes. Toilet cabins are supplied with sanitaryware, internal plumbing and exhaust, with inlet and outlet points ready for your site connections. The number of seats and the layout are agreed per project.
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Aerocon Panel Structures
